An entire Factory in a Box, sustainable, scalable, ready-to-use system, enhancing the local production of dental solutions.
Is based on modular systems, dedicated and specialised machines enabling a new way to fabricate data-driven dental solutions: circular, local, and for dynamic treatment
FiB for Distributed Manufacturing as we see
Companies in the clear aligner and related industries have sought to remain competitive by adopting a centralised production strategy to justify their high capital investments. Building entire factories around the universal capabilities of 3D printers is highly expensive. We aim to approach the industry from a different perspective.
Sustainable Fabrication
Desyo introduces various 'Factory-in-a-Box' (FiB) concepts, each capable of ensuring high-volume production of bespoke dental solutions. These solutions leverage advanced technologies and materials that can be largely recovered and reintegrated into the production cycle, promoting a nearly waste-free approach. Additionally, Desyo’s localised manufacturing model significantly reduces global emissions by minimising the need for long-distance transportation of in-demand dental products. Desyo advocates for a shift from centralised to locally distributed manufacturing, not only to support environmental sustainability but also to enhance treatment quality through the direct involvement of experts, ensuring a more responsive and controlled production process.
Production
Desyo aims to develop an innovative manufacturing framework based on small, local, and agile production units, 'Mini-factories', that enable advanced fabrication operations with a local-to-local approach. These highly flexible systems operate on an 'on-demand' ordering platform, ensuring no difference in efficiency whether a request is for 10 or 100 items such as aligners. Desyo’s systems guarantee variable production volumes and seamlessly manage the flow of information between individual users (demand) and manufacturing units (supply) in real time.
Treatment
Consumer demand for personalised, comfortable, safe, and sustainable products is growing. Easier access to digital systems for scanning biometric data is driving the rise of more dynamic treatment. However, the current production approach, particularly in centralised factories, relies on 3D printing systems that operate in batch processes. This model supports and necessitates an upfront, fully produced treatment. Desyo offers solutions for efficiently producing small quantities of products. Its on-demand platform enables the production of limited units and, when combined with localised manufacturing, creates a more flexible treatment process by reducing the need for refinements. Dentists can progressively produce a few units and adjust the plan as needed.
Dental applications driving our machines
Clear Aligners, Dental Retainers, Specialised Dental Treatments
Desyo’s systems produce clear aligners, a treatment based on direct or indirect scanning of patient's teeth. The computerised model maps the stages between the current and desired tooth positions, with aligners produced for each stage using advanced 3D printing technology. These aligners are typically worn for 22 hours a day, gradually shifting the teeth into the desired position as agreed upon by the patient and their dental professional. With their advanced technology, Desyo’s machines ensure that these aligners are produced quickly and tailored to each patient’s unique needs, offering a more dynamic and responsive approach that enhances the overall treatment process.
Night Guards for Bruxism prevention and Mouth Guards for protection & sport
Desyo’s systems produce custom night guards designed to keep the upper and lower teeth apart, preventing tooth wear and reducing grinding noise. The bite plates are gradually worn down during bruxism episodes, protecting the teeth. Many users also report reduced headaches and facial pain. A mouthguard protects the teeth, gums, and jaws, much like a crash helmet for the mouth, minimising the risk of injuries and concussions. Desyo’s advanced machines ensure that each night guard is produced with industrial-grade materials, precise engineering, and a fully personalised fit for maximum comfort and protection.
Our solutions
Desyo machines are designed and industrialised to be used as “Mini-factories”. An innovative approach for most of the actors involved in the dental supply chain. The "Mini-factories" approach allow for a local-to-local production and distributed manufacturing that enable a more reactive and dynamic aligning treatment.
Desyo G040
Desyo G040 is a compact, high-speed carousel system hosting up to 40 shuttles. Its X-axis runs on a synchronised magnetic conveyor, enabling seamless, high-speed carrier transfers. Advanced diverting motion technology allows dynamic shuttle routing to secondary stations. Desyo eliminates the need for costly large-scale 3D printing by optimising production efficiency. It also handles small batches of aligners cost-effectively, minimising refinements and mould waste.